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Custom Joints Manufacturing

Precision Robotic Custom Joints | Tailored DOF & Loads

Custom Joints are designed and engineered to fulfill unique performance requirements that standard joints fail to address. When we make an application-specific joint, we engineer based on customer-driven specifications for load capacity, movement speed, accuracy, environmental application, material selection of titanium or special alloy for durability and compatibility, sensors (i.e. torque, position feedback) for added control input, automated production with embedded sensors, etc. Norck Robotics specializes in solving custom-joint issues with proven streamlined mechanical design, precise integration for repeatability, and rugged implementation for specialized applications in industrial, research, or defense environments.

In which situations is a custom joint design needed instead of standard joints?

If standard joints are not able to meet the requirements of the project for technological, environmental, or performance reasons, a custom joint will be needed. These projects are often extreme by nature and will require critical features that are custom in nature. Typical circumstances include:

  • Unusual Load Requirements: The joints must withstand very high or changing loads that standard joints cannot accommodate.
  • Extreme Environmental Conditions: The application may require extreme high heat, cryogenic temperatures, corrosive chemicals, or vacuum, where materials and sealing solutions need to be selected and engineered to endure those conditions.
  • Kinematic Constraints with Finer Precision: For those applications that present an unusual range of motions, axes, or orientation that is not supported by joints of the off-the-shelf kind.
  • Space-Constrained Designs: If, in a very compact robotic system, the space is tight from within the envelope, then a custom-shaped joint or an integrated joint is to be provided.
  • Integrated Sensor Requirements: Where torque sensors or encoders, along with load cells, may need to be integrated into the joint to provide advanced feedback controls.
  • Speed or Accuracy Requirements: Speedy, or ultra-accurate motion control requirements (e.g. optics, surgical robotics) may require a tighter tolerance specification of the joints.
  • Industry Standards: In aerospace, medical, or defense applications, the joints may be required to undergo stringent regulatory or certification requirements on performance.
  • Material-Specific Needs: Applications requiring some special traits such as non-magnetic, biocompatible, or ultra-lightweight materials like titanium, carbon composites, or PEEK.

In all these cases, the need for custom robotic joints will be met at the pinnacle of performance, safety, and integration-and Norck Robotics is one company that specializes in this area.

Commitment to Quality Standards

Norck Robotics, as a division of Norck, proudly operates under ISO 9001:2015 certification.

Key aspects include:

  • International Standards: Ensuring all processes align with globally recognized quality benchmarks.
  • Customer Centric Approach: Prioritizing customer satisfaction through consistent and reliable service.
  • Continuous Improvement: Emphasizing the optimization of operations and workflows.
  • Operational Excellence: Maintaining efficiency and reliability in all activities.

This certification reflects Norck Robotics’ ongoing commitment to quality and performance.

Click here to view our ISO certification.

Which challenging application areas (space, deep sea, etc.) might require custom joints?

While many industries and applications can use off-the-shelf joints to effectively and reliably perform their intended tasks, some application areas will often require custom joints simply because their performance or environmental requirements are beyond the capabilities of commercially available joints. In these extreme environments, the custom flight control requirement will dictate a bespoke design, specialized materials, and unique performance characteristics.

Some typical tasks which require custom joints are:

  • Space Robotics and Satellites

Custom joints must be able to perform in vacuum conditions, withstand the experience of launch vibrations and extreme temperature variations, while lightweight, radiation tolerant, and thermally stable materials must be introduced in the design.

  • Deep-Sea Exploration

In oceans at extreme depths, the pressure is extreme, therefore joints must be designed to be pressure sealed, corrosion resistant, and reliable while operating near freezing temperatures. The materials used for deep-sea exploration typically include titanium and marine-grade alloys.

  • Military and Defense Systems

Many applications such as unmanned ground vehicles (UGVs) or robotic weapon platforms will require a rugged joint, capable of withstanding shock, dust, vibration, and electromagnetic interference (EMI).

  • Medical Robotics and Tools

Precision, sterility, and biocompatibility are needed in medical systems. Custom joints can be designed to suit new, small-scale, minimally invasive, robotic systems that could incorporate sensor technology allowing for real-time feedback.

  • Nuclear or Hazardous Site Robotics

Custom joints will generally be required in areas where radiation, excess heat, or corrosive chemicals will not only compromise your joint, but also put the operator or user in jeopardy. Maintenance-free and robust sealing may even be a requirement in such environments.

  • Automated Manufacturing in Harsh Environments

In general, heavy industries (such as steel mills or chemical plants) will demand high-speed automated locomotion. Joints operating in heavy industry usually mean heat sealed joints that will only seal dust that is generated at high speed.

In all these areas, custom joint design is the only way to achieve reliable, long-term performance under conditions where standard components would fail.

Norck Robotics – Expertise in Custom Joints Manufacturing

Norck Robotics excels in the engineering and manufacturing of highly-engineered custom universal joints for robotic systems with custom motion control needs. Our custom joints are purpose-built to your application, whether you are involved in industrial robotics, medical robotics, aerospace or academic research. Our custom-made joints provide mechanical flexibility and accuracy, both of which cannot be achieved with a commercially made joint.

Our custom-made joints are completely in-house produced and tested, and built to sustain unique loads, complex geometries, and workstation conditions. Because we have flexible production capacity and fast lead times, and we make you a smarter, more capable robotic system, free from design constraints.

  • Tailored to your design: We engineer each joints' geometry, mount, and function to your specific requirements.
  • Wide application suitability: Ideal for robotics, automation cells, medical systems, and mobile platforms.
  • Material & finish specifications: Choose from stainless, aluminum, or specialty coatings based on your environment.
  • Flexible performance specification: Customize torque, travel limits, stiffness, and actuation method.
  • Thorough design collaboration: Norck Robotics works directly with your engineering team to optimize every joint to be installed as part of a system.
  • Built for scale: From prototypes to production, all of our custom joints will deliver consistent quality and repeatable results

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How can Norck Robotics provide solutions in this area?

Norck Robotics provides custom solutions for specialized joint design by combining essential engineering skills with an understanding of your industry-specific needs. Here's how Norck Robotics meets those needs:

1) Application-Specific Engineering:

Norck designs joints based on your needs, whether it is for extreme loads, limited space, or extreme speed and accuracy, our solution will meet your functional and environmental needs.

2) Material & Component Optimization:

Through the use of advanced materials like titanium, aluminum alloys, composite structures and many others we ensure that they surpass acceptable weight and yet still be durable for the environment.

3) Sensor Integration & Mechatronics:

Norck can now embed torque sensors, encoders, or IMUs into the joint design seamlessly - providing embedded sensing to provide closed-loop control and real-time feedback.

4) Rapid Prototyping & Iteration:

With our in-house prototype capabilities the speed with which Norck can validate your design and make iterative changes is unparalleled - this type of agility is paramount while engaged in R&D or developing custom products.

5) Interdisciplinary Perspective:

Whether it is at home in robotics research, or across the spectrum of applications like medical devices, defense, or aerospace Norck draws on a broad portfolio of project experience to manufacture joint mechanisms that solve complex design problems without wasting precious resources.

6) Collaborative Development:

Finally, Norck collaborates closely with you at every stage, from concepts through design, simulation, manufacture, and testing, to efficiently provide solutions that are prepped for deployment in the real world.

UNMATCHED ROBOTICS ENGINEERING SUPPORT

design for manufacturability
Integrated System Design

Norck Robotics specializes in providing unique robotic automation and engineering solutions designed to meet the specific operational needs of each client. Our expertise covers a wide range of industries and applications.

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Engineering Expertise, Every Step of Automation

Norck Robotics delivers turnkey robotic automation and engineering solutions tailored to your specific needs across various industries.

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Your Solution, Your Scale

Whether you need a single robotic cell prototype or full-scale factory automation, Norck Robotics engineers are ready to collaborate with you to bring your concept to life.

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Optimize Your System for Automation

Norck Robotics engineers analyze your existing processes to provide feedback that enhances efficiency, cost-effectiveness, and productivity for robotic integration.

WHY NORCK ROBOTICS?

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Access Broad Integration and Project Capacity

In addition to its own expert engineering team, Norck Robotics provides access to a network of hundreds of top-tier system integrators, robot manufacturers, and component suppliers across the United States, Germany, and Europe.

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Create Resilience in Your Supply Chain

Working with Norck Robotics reduces dependency on manual labor, increases production consistency, and secures your operations against unforeseen disruptions, quality issues, and fluctuations. This enhances your company's supply chain resilience.

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Technology-Driven Solutions

Norck Robotics advances digital automation by developing custom-designed robot grippers, advanced vision systems, and innovative simulation software. With an AI-driven, data-centric approach, it enables smarter system design, optimal performance, and predictive maintenance solutions.

Sustainable engineering approach

Environment-Focused Approach

Norck Robotics encourages its partners to be carbon-neutral by reducing energy consumption and material waste through the efficiency of robotic automation, and prioritizes environmentally conscious suppliers.

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