Voice Coil Actuators | High-Speed, Frictionless Stroke

A Voice Coil Actuator is a specific electromagnetic actuator capable of fast, smooth, and frictionless linear actuator motion. It essentially works akin to a loudspeaker coil wherein the flow of current results in the reaction of the coil with a magnetic field to produce force and motion. These actuators are ideally suited for applications involving high speeds and short distances. Engineers prefer the zero-contact system because it works sans mechanical friction and backlash. These systems find their use among scanning, focusing, or vibration-sensitive systems demanding precise, repeatable motions at top acceleration.

Norck Robotics – Expertise in Voice Coil Actuator (Related - High Speed / Frictionless) Manufacturing

Norck Robotics designs and manufactures high-performance voice coil actuators designed for fast, frictionless motion in challenging applications. From optics and semiconductor equipment to sophisticated automation, our actuators provide smooth, precise motion with zero backlash and excellent responsiveness. As each actuator is manufactured in-house – utilizing controlled machining, advanced winding techniques, and 100% quality testing – you are guaranteed to have the performance and longevity needed to meet your applications demands. Norck Robotics actuators are designed to keep your systems moving faster, longer, and more accurately.

Frictionless motion

Our direct drive design utilizes no mechanical contact, lowering wear and improving response.

Rotary voice coil actuator

The compact rotary actuator delivers precise motion in constrained motion environments.

Linear voice coil actuator

The linear actuator supplies high-speed, backlash-free linear displacement to high degrees of accuracy.

Zero back lash

Each actuator is designed to ensure smooth, vibration-free operation during high-speed cycles.

High dynamic response

Fast acceleration and deceleration, great for scan, focus, and pick-and-place applications.

In-house manufacturing

Norck Robotics is always in control, from the coil winding process through final testing, ensuring total quality.

Global support

Engineering support and fast delivery for parts in different parts of world.

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What are its main characteristics (fast, frictionless, precise short strokes)?

There are several notable features that render a voice coil actuator suitable for the most demanding motion control applications. As a frictionless linear actuator, it provides smooth, non-contacting movement with no mechanical wear and, hence, long life.

Some of its key features include:

  • Rapid response: Can reach enormous acceleration quickly, along with fast reversals, suitable for rapid positioning.
  • Frictionless: No gears, no contact of moving parts create smooth operation with no vibrations.
  • Short and precise strokes: It can provide accurate and controlled motion over very small distances, usually at a sub-millimeter scale.
  • Compact and lightweight: Its simple electromagnetic structure allows it to fit into limited spaces.
  • Bidirectional control: Precise control of position allows smooth motion in either direction.

This makes it the first choice for applications such as scanning, focusing, and high-speed automation.

What principle does a Voice Coil Actuator use for motion?

Voice coil actuators operate on the principle of the Lorentz force. The moment electric current is supplied to a coil kept in a magnetic field, it feels a force perpendicular to the directions of current and magnetic field. This force generates linear motion of the coil (or attached payload) without any mechanical contact.

With that, here are the key points from the Principle of Lorentz Force:

Direct-drive motion
  • No gears or mechanical linkages involved, guaranteeing smooth and accurate actuation.
  • It allows for faster response times and reduced mechanical complexity.
Bidirectional control
  • Control over direction and magnitude of motion is exercised through manipulating the current.
  • This ensures near-instant dynamic positioning in either direction.
Frictionless movement
  • No friction or backlash since there are no contacting parts in the drive mechanism.
  • It ensures longer life and better performance in sensitive applications like scanning or focusing

WHY NORCK ROBOTICS?

Access Broad Integration and Project Capacity

In addition to its own expert engineering team, Norck Robotics provides access to a network of hundreds of top-tier system integrators, robot manufacturers, and component suppliers across the United States, Germany, and Europe.

Create Resilience in Your Supply Chain

Working with Norck Robotics reduces dependency on manual labor, increases production consistency, and secures your operations against unforeseen disruptions, quality issues, and fluctuations. This enhances your company's supply chain resilience.

Technology-Driven Solutions

Norck Robotics advances digital automation by developing custom-designed robot grippers, advanced vision systems, and innovative simulation software. With an AI-driven, data-centric approach, it enables smarter system design, optimal performance, and predictive maintenance solutions.

Environment-Focused Approach

Norck Robotics encourages its partners to be carbon-neutral by reducing energy consumption and material waste through the efficiency of robotic automation, and prioritizes environmentally conscious suppliers.

For what tasks (scanning, focusing, vibration control) is it suitable?

Voice coil actuators (VCAs) are known as friction-less actuators: rapid, accurate, and repeatable motion applications with minimal mechanical resistance are particular in their need. They ensure smooth motion without physically contacting the moving parts, thus making them most suitable for sensitive systems. Some applications are:

  • Laser scanning: Short-distance motion for imaging, laser scanning, and surface inspection applications needing speed and precision.
  • Focusing: Fine linear adjustments were made to the optical system of cameras, microscopes, and laser systems.
  • Vibration-control: It acts as a responsive element used for dynamic damping to reduce vibrations in sensitive instruments.
  • Positioning: It allows micro-positioning at high speeds for automation, probing, and metrology setups.
  • Test and simulation: Generates accurate and repeatable displacements in laboratory and aerospace test environments.

Being frictionless actuators, they provide the highest performance with minimal wear and beachfront accuracy, more so on advanced research and industrial automation platforms.

Why is frictionless motion advantageous in certain applications?

The removal of mechanical resistance facilitates frictionless motion, and with that, furnishing smooth operations, along with reliability, and longer service time. It is extremely capital for repeatable, high-precision systems.

Among the main advantages are the following:

Faster response time

Resistance being low, actuators can swiftly accelerate and decelerate.

Better energy efficiency

Less friction means less energy is lost to heat, which allows better performance of the system.

Minimum wear and maintenance

There being no contact between the moving elements, the components have longer wear life and require less care.

Extreme precision and accuracy

The absence of friction allows for extremely precise and accurate relative positioning to the end, where mechanical noise may arise or the dimension can vary.

Cleaner operation

Situations that require a clean environment, such as a cleanroom or medical applications, lend themselves to frictionless operation, as contamination due to particulates from mechanical wear must be prevented.

Frictionless motion is particularly useful for microscopy, semiconductor handling, and optical alignment, where infinitesimal disturbances affect performance.

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